Hi-Rail Inspections:
- Comprehensive inspection of road-rail (hi-rail) vehicles to verify safe operation on track and roadway.
- Checks include rail gear condition, guide wheels and flanges, gauge and alignment, approach/retreat function, lock pins, and fasteners.
- Inspection of hydraulic systems for leaks, pressure, cylinders, hoses, and controls.
- Brake and driveline evaluation for both rail and highway modes; parking brake hold test.
- Electrical and safety systems check: lighting, horns, beacons, interlocks, and warning devices.
- Chassis and suspension assessment for clearances, mounting integrity, and abnormal wear on rail gear interfaces.
- Documentation package with pass/fail results, deficiency list, corrective recommendations, and inspection label.
- Support for internal compliance programs and contractor requirements.
Hi-rail vehicles work in demanding conditions where safety and precision matter. At Maxxedout Performance & Truck Service in Catlettsburg, KY, we provide professional hi-rail inspections that keep your crews protected and your operations moving. Our process is thorough, documented, and optimized to minimize downtime.
Our Hi-Rail Inspection Process
- Pre-Check & Setup: Verify unit identification, review prior defects, and prepare the vehicle for rail-mode inspection.
- Rail Gear Examination: Inspect guide wheels, flanges, bearings, bushings, pins, mounts, stops, and retention hardware; measure wheel gauge and alignment.
- Hydraulic System Check: Evaluate pumps, valves, cylinders, hoses, and fittings for proper function and leaks; confirm approach/retreat operation.
- Brake & Driveline Tests: Confirm braking performance in rail and highway modes; inspect driveline, steering lockouts, and parking brake hold.
- Electrical & Safety: Test work lights, beacons, horns, interlocks, and control logic for reliable engagement.
- Chassis & Clearance: Check suspension, frame, and tire condition; verify clearances and rail gear stow/secure procedures.
- Results & Labeling: Provide immediate pass/fail results, apply inspection label, and document deficiencies with repair recommendations.
- Repairs & Re-Inspection: We can complete needed repairs and perform a follow-up inspection to return the unit to service.
Who We Serve
- Rail contractors and maintenance teams
- Utilities with roadway/track access vehicles
- Municipal and industrial facilities operating hi-rail units
- Signal, vegetation, and line service providers
Why Choose Us?
- Focused Experience: Technicians familiar with hi-rail systems, inspections, and field realities.
- Clear Documentation: Written reports, photos when helpful, and records suitable for internal audits.
- Efficient Scheduling: Single units or coordinated multi-unit inspections to reduce downtime.
- Local Partner: In-shop service at our Catlettsburg facility; on-site inspection available for qualifying fleet jobs within our 200-mile service area.
Schedule Your Hi-Rail Inspection
Keep your people safe and your projects on track. Contact Maxxedout Performance & Truck Service to schedule hi-rail inspections today. Call (606) 739-6361 to get started.
